Production: Shanghai
Warehouse & Sales: Frankfurt
info@mainstar-group.de069 2474 2666-0DEEN
Smart Manufacturing

Cable assembly for industrial automation.

Robotics, CNC, conveyor technology, control cabinets — cable-chain rated, EMC-shielded, >5M flex cycles. Compatible with Siemens, Beckhoff, KUKA, ABB.

Industrieroboter — Wireframe-Illustration
5 Mio.+Biegewechsel, schleppkettentauglich, EMV-geschirmt
Industrial Automation

Cable assembly for machines that run around the clock.

Industrial automation means: downtime costs. Our cable harnesses are built for continuous operation — cable-chain rated, EMC-shielded, flex-resistant. For robotics, CNC, conveyor technology and networked production lines.

Robotics

Industrial robots & cobots

Cable harnesses for robots by KUKA, Fanuc, ABB, Universal Robots. Cable-chain rated, torsion-resistant, >5M flex cycles. Hybrid lines for simultaneous power, data and pneumatic routing.

CNC

CNC Machines & Machining Centers

Shielded cables for interference-free operation neben Frequenzumrichtern. Kompatibel mit Siemens, Bosch/Rexroth, Beckhoff, B&R.Servo motor cables, encoder cables, spindle wiring. Shielded lines for interference-free operation next to frequency converters. Compatible with Siemens, Bosch/Rexroth, Beckhoff, B&R.

Conveyor

Conveyor technology & intralogistics

Cable harnesses for conveyor belts, sorters, AGV/AMR. Long harnesses up to 30m with defined branch points. Pluggable connections for quick module replacement during layout changes.

Cabinet

Control Cabinet Wiring

Pre-assembled wire sets for control cabinet builders. Labeled, color-coded conductors per wiring diagram. Wire-end ferrules, cable lugs, ring terminals — ready-to-install kits.

Sensors

Sensors & Measurement

Pre-assembled sensor cables with M8/M12 connectors. Twisted-pair shielded data cables for IO-Link, PROFINET and EtherCAT. Repeatability through automated production.

Control

PLC & Control Integration

Cable harnesses for Siemens S7, Beckhoff TwinCAT, Allen Bradley. Connector assembly per customer-specific pinout. D-Sub, RJ45, M12-coded, Harting connectors.

Technical Highlights
>5 Mio.
flex cycles, cable-chain rated
EMV
Shielded cables for interference-free operation
UL/CSA
international certifications
24/7
Designed for continuous operation
Product Examples

From our production.

Komplexer Kabelbaum

Complex industrial harness

Multi-conductor with corrugated tube, connectors and cable lugs

Diagnosekabel

Diagnostic & adapter cables

Multi-connector adapters for various interfaces

Steckverbinder

Pre-assembled Connectors

Waterproof Superseal connectors in various pin counts

Case Example

What we built for a robotics OEM.

Case 04 · 2023
Schleppkettenleitung für 6-Achs-Schweißroboter — Wireframe-Illustration
Client · NDACustomer under confidentialityWestern Germany · Robotics OEM

Cable chain harness for 6-axis welding robot

In high-frequency automotive welding cells, control lines failed after just 4M flex cycles — downtime cost around €18,000 per event. Our hybrid cable-chain harness with PUR jacket, EMC shielding and precisely stranded wires tripled service life.

> 7,5 Mio.flex cycles in lifetime test
3 → 9+ yearsservice life tripled
320 Anlagenwithout field failure
48 hdelivery time ex Frankfurt
View full case study →/a>
For reasons of contractual confidentiality (NDA), customer name, location and identifying details are not disclosed. Requirements and metrics are exemplary for this industry.

Auch interessant

Projekt besprechen?

Send us your drawings or describe your project. Initial consultation and quote within 48 hours.