Production: Shanghai
Warehouse & Sales: Frankfurt
info@mainstar-group.de 069 2474 2666-0DEEN
ECU 1 4 7 SENSOR MOTOR POWER 1 3 5 DISPLAY 1 3 10 2.5mm² 1.5mm² 0.75mm² 1.0mm²
Cable assembly from own production

Cable harnesses for Special Vehicles.Industry.Medical Tech.Automotive.Motorhomes.Rail Tech.Agricultural.Energy.Robotics.
Designed. Manufactured. Delivered.

Own factory in Shanghai. Laser soldering. 100% inspection. Warehouse in Frankfurt. From batch size 1 to series — with up to 40% cost advantage over European manufacturing.

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Own factory Shanghai
Warehouse Frankfurt
15+ Years
ISO · IATF
Proud partner of
Business Areas

Our industries. One quality promise.

From special vehicles, motorhomes and rail technology to industry, energy, medical technology and humanoid robotics — wherever cable quality must not compromise.

Special vehicle / rescue vehicle — wireframe illustration
Main Focus

Special Vehicles

Cable harnesses for emergency, municipal and military vehicles. IP67+, -40°C to +125°C, vibration-resistant per DIN EN 60068.

Fire & emergency vehicles
Municipal & specialty bodies
Construction machinery & cranes
Military special vehicles
Heavy-duty & specialty transport
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Agrarfahrzeug / Traktor — Wireframe-Illustration
Adjacent Area

Agricultural

Cable harnesses for tractors and harvesters. Dust-, moisture- and vibration-resistant for 10,000+ operating hours.

Harvesters & tractors
Trailers & semi-trailers
Irrigation technology
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Automobil — Wireframe-Illustration
Adjacent Area

Automotive

Series-ready harnesses per IATF 16949. PPAP documentation, SPC monitoring, FMEA-driven development.

Vehicle electrics & sensors
ECU wiring
E-mobility & HV systems
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Industrieroboter — Wireframe-Illustration
Industry

Industrial

Robotics, CNC, conveyor technology — cable-chain rated, EMC-shielded, >5M flex cycles.

Industrial robots & cobots
CNC & machining centers
Control cabinet wiring
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Energie / Photovoltaik & Speicher — Wireframe-Illustration
Energy

Energy

PV, wind power, storage — assembled per EN 50618, designed for 25+ years, IP68.

Photovoltaics & solar cables
Battery storage up to 1,500V DC
Wind power & heat pumps
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Medizintechnik / Patientenmonitor — Wireframe-Illustration
Medical

Medical

ISO 13485 certified. Laser soldering for IVUS, endoscopes, surgical robots. Full traceability.

IVUS & endoscopy
Surgical robots
Patient monitoring
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Humanoider Roboter / Interconnect-Systeme — Wireframe-Illustration
New · Frontier

Robotics

High-flex interconnect systems for humanoid robotics. Joint cable modules with over 10M flex cycles, FPC cable hybrids, compact connector modules.

Humanoid service & industrial robots
Joint modules (shoulder, elbow, hip, knee)
High-flex cable chain lines
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Wohnmobil / Reisemobil — Wireframe-Illustration
Motorhomes

Motorhomes

Harnesses for 12/24V on-board systems, solar, LiFePO₄ and smart home. ISO 6722, moisture-rated, from batch size 1.

Solar & LiFePO₄ on-board
Body & interior
Chassis & distribution
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Schienenfahrzeug / Bahntechnik — Wireframe-Illustration
Rail transit

Rail Technology

Reliable cable systems for rail vehicles — signalling, door and safety systems, interior wiring. EN 45545, IEC 61373.

Rolling stock
Signalling
Power & control lines
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How we work

From spec to delivery.

No rigid process — we adapt to your project.

1
Spec & Consultation — Analysis of your requirements: installation context, environmental conditions, standards, quantities, target unit cost.
2
Development & Design — Schematic derivation, bill of materials, 3D cable routing, material selection per operating conditions.
3
First Samples & Approval — Prototype with first-sample test report. Iterative optimization until customer approval.
4
Series Production — Laser soldering, crimping with force-distance monitoring, automatic laser stripping. All in our own factory.
5
100% Final Inspection — Continuity testing, insulation testing, high-voltage testing, visual inspection. Every single unit.
6
Warehouse FrankfurtDelivery from Frankfurt warehouse — Just-in-time call-offs, kanban systems, individual packaging per customer specification.
Mainstar delivered our first samples within three weeks — including test report. After one iteration the harness was series-ready. That saves us months compared to other suppliers.
Typical customer feedback
Special vehicle manufacturer, Germany

Production — Shanghai, China

Maintec Technologie Co., Ltd. — own factory with laser soldering, automated crimping stations with force-distance monitoring, laser stripping and 100% final inspection (continuity, isolation, hipot). ISO 9001 · IATF 16949 · ISO 13485.

Manufacturing & Development

Warehouse & Sales — Frankfurt am Main

Own warehouse for just-in-time call-offs. German project management from initial consultation through to series supply. No middlemen, no language barrier, no time zone issues.

Service, Warehouse & Sales
40%
Kostenvorteil
vs. European manufacturing
15+
years of expertise
Own factory since 2009
24h
response time
guaranteed on business days
100%
Inspection
Electrical + visual
Certifications & Quality

Tested. Certified. Reliable.

ISO
ISO 9001:2015
Quality management — basis for all production processes
IATF
IATF 16949
Automotive standard — series-ready production to OEM specifications
ISO
ISO 13485
Medical technology — for safety-critical applications
LL
Laser Soldering
Precision soldering for high-load connections
LA
Laser stripping
Non-contact insulation — protects the conductor
QS
100% Final Inspection
Durchgang · Isolation · Hochspannung · Auszugskraft · Visuelle Kontrolle
Our Location

Frankfurt am Main. Lurgiallee 10.

In the Mertons Mitte complex — next door to the BaFin. All regions → · Frankfurt →

Firmensitz Foyer Konferenzraum

Discuss your project?

A team member will respond within 24 hours on business days.

Send Request Use Cases
Non-binding
24h response
Personal contact
German & English